II. EQUIPMENT PERFORMANCE APARITIES:

Intake cleanup rate: 99.95% HEPA efficiency and cleanliness 0.3 m

Purge fluid filter accuracy: 5 m, 0.22 m (two-stage filter)

Cleaning fluid recovery filter: 10um

Application of detection filters: Ø47 or Ø50 mm (Standard Configuration Level 3 filters, with 3 filters)

stainless steel liquid tank capacity: 20L

Main material: Total lumber spray

Cleaning of trough material: 304 mirror stainless steel

Total size (W*D*H): 1350*800*2000mm

Work power: AC220V, 50Hz; power: 1500W

Noise: less than 75 db

Total weight: approximately 400 KG;

III. Function Description

1. Control methods

All functional modules are operated with a 10-inch industrial touch screen, with no other mechanical buttons. The functionality is clear, simple, and training costs are low, and can be manual in half an hour.

2. Air purification

Wind machines import air from outside the airframe, through an efficient air filter system at the Hepa, and enter clean air into the cleaning space and keep the cleaning area at a normal pressure, which prevents external pollutants from entering the cleaning area.

3 - The inner wall.

The upper part of the equipment pressure-cleaning tank is equipped with multiple wide-angle jets, which automatically wash the inner walls of the pressure-cleaning tank and prepare for the experiment.

4. Pressure washing

The spray gun is used to treat the product with a certain pressure or flow speed, to wash it in an angle, to extract and to collect the remaining particles.

5. Cleaning procedures (for pressure cleaning)

If the product is a wide variety and the cleaning parameters are complex, the product cleaning parameters with a high detection frequency can be preserved and automatically called.

Pressure or flow speed can be set in accordance with operational specifications, quantitative, time-fixed, and the cleaning parameters can be kept as a washing procedure, directly called, and up to 2000 groups saved.

Six, ultrasound.

The varnishing, emulsion and stripping of the slurry is used to achieve particle extraction by using the emptiness, acceleration and direct flow effects of ultrasound in the liquid, which directly and indirectly affect the liquid and the sludge.

This module is operated according to VDA19.1, with an ultrasound frequency selected according to the product type, power density set, and power cleaning adjusted to the adjustment.

7. Real-time liquid recovery

The cleaning agent after the cleaning of the parts is used through the filter component, and after the particles in the cleaning liquid are collected in time for detection of the film surface, the liquid is automatically recovered to the storage tank, the process is completed and the liquid is recycled.

Liquid filtration systems

Three liquid filters have been placed inside the equipment side, the washing fluid has been pumped out of the tank and has been filtered two-stage, with a precision of 5m, 0.22m, to ensure that the liquid used for the parts cleaning is clean. The cleaning fluid is filtered through the film, before returning to the storage tank, and the liquid in the tank is filtered through 10m to ensure that the liquid in the tank is clean.

9. Automatic discharges

The equipment can have a 20L capacity and the washing fluid is automatically added to the equipment by filling the vent. As the amount of cleaning increases, the cleaning fluid needs to be replaced, select the fluid button, and the equipment is automatically discharged from the cleaning fluid through the vent. The liquid position can be shown in real time and the maximum and minimum liquid level can be set, and the equipment alerts the user when the condition is met.

Equipment to the police

The equipment contains multiple pressure and flow sensors that allow real-time detection of the core replacement tips, damage to the equipment components, and, when abnormal, give warning information and provide solutions via the LCD screen, and the equipment alarm lights are activated simultaneously.

IV. Multiple details to improve design

1、 Foot switch + nozzle control

The jet-tight approach allows for the rapid replacement of jets, depending on the time required for cleaning parts. 

2、 Easy to replace and equipment to maintain

Liquid filters, automatic discharge vents, are embedded to the side of the equipment, do not affect the beauty of the equipment, facilitate maintenance and automatically alert the equipment when the materials need to be replaced and prompt replacement.

3、 Filter component (propriet No. 20180637719.4)

Special materials design, which does not use metal materials, has the effect of the experimental data on external metal particles. Fast-assembly structures can be used for a few seconds to replace the filter. Three filters can be placed at the same time, which can effectively improve the filter congestion caused by high filter cover. They can also improve the problem of inaccurate particle microanalysis caused by the adhesiveness of particles and their accumulation.

4、 Draining design (in patent applications)

Based on client feedback, the temperature of the outdoors is such that the gas released is liquidized and re-flows back to the cleaning cavity. We have improved the vent design so that the liquid gas can be released from the equipment and not re-flowed back to the equipment.

5、 Hide button design

Power switches, alarm lamps, and emergency shutdown switches are hidden inside the equipment panel and effectively prevent potential hazards and damage to equipment caused by the operator ' s mishandling.

6、 Power line bend design

Equipment power interfaces are based on industrial-grade aviation plugs, unplugged, high security and reliability.

V. Programme annex

1 Breadbox (non-winding heater) observation window: Yes

Workroom material: stainless steel

Heating power is retrenchable: Yes

Time range: 0~9999min

Temperature range: room +10-200°C, temperature accuracy 0.1°C , Temperature Volatility ± 1 °C

Workspace size: 250*250*250mm

VI. Smart cleanness analysis system

Brand: Olympus  Model: SZX16

Technical parameters and functional description:

1) Microoptic system: Olympus SZX16

• Research-level parallel photo-ray microscopes

• 16.4: 1 super-high-terrestrial ratio, 0.7-11.5 x optical magnification body

• Internal multiples recognition module, automatically associated with the ruler

• Contains a magnification multiplier of 7x, 8x, 10x, 12.5x, 16x, 20x, 25x, 32x, 40x, 50x, 63x, 80x, 100x, 115x

• Internal aperture-rayed, with increased focus and clear view of stereopellets

• Field recyclable differential mirrors, high numerical aperture N.A.0.15, long working distance 60mm. high resolution, up to 2u

• Dissociation design, including lenses, transformers and mirrors, which completely eliminates the colour differentials and ensures that within all multiplier ranges, particles have excellent and real colours

2) Image Acquisition System: Imagingsource Industrial Camera

• CCD image chip, good color reduction, global fast door, no tailing of image, USB3.0 interface

:: Resolution 1600* 1200 20fps Dynamic Collection

• 4.4um pixel size, high sense of light

3) Electric scanner: Prior Optiscan High-precision electric scanner

XY process: 125 mm*75mm

• Resolution: 1um

• Duplication: +/- 5um

:: Configure platform control boxes to provide two software control interfaces, USB and RS 232

:: Configure the Platform handle, which controls the movement of the Platform

4) Smart digital light source (patent technology)

   • Internal light, light for both lighting patterns

   • Accompanying with a dedicated light source controller to achieve software control and automatically set light light brightness.

• Low-capacity, high-light LED with a life of up to 2000 hours

5) Analysis software: NX16 Cleanness Analysis software 

Main Menu Interface

A. Smart mode: 

• A single scan, one-key operation, automatic identification of rulers, automatic setting of light sources, thresholds, scanning ranges, automatic collection of images, real-time differentiation of metals, non-metals, fibres during scanning. Particle measurements, classification, output analysis reports.

• The particle measurements are performed in real time during the scanning process, and the real time results are compared to the analytical criteria.

• Provides metal, non-metal, fibre list, sorted in order of characteristics, and records the coordinates of particles, which allow for real-time images of each particle.

• At the time of the test, it can trace back to the real-time position of each particle, further observe and analyse the particles, and output single-particle pictures and reports.

• Supporting particle editing functions, which can be artificially divided, combined and deleted, and change type.

B. Analytical criteria:

• The International Standards for ISO 16232 are built into the system to support user-defined standard input and complex combination setting standards.

• The inclusion of multiple particle size algorithms that fully meet the requirements of high-end customers for different definitions of particle measurements.

• Fibres are self-defined and fully support the different definition requirements for fibres in ISO 16232 and VDA19.1. 

:: Standards can report the association of templates to meet different client requirements for the format of reporting templates.

C. Reporting template:

●  Matches Microsoft office 2016 software output code to achieve a fully customized reporting template.

●  Templates are available for real-time previews, while editing templates for previews of the output effects of the report.

D. Project management:

●  Saves original test data, Bridge Architecture Management, sorted according to test time.

●  Test data can be accessed, edited, deleted, and the criteria can be reanalysed.

6) Particle standard plate:

• The glass spectrometers are at different positions in a 47 mm circle range, incorporating 56 particles of different sizes that meet industry criteria and can be used to validate the measurement capabilities of the analytical systems, and the cross-references of the different analytical systems.

• Standard feet are built in and can be used for equipment calibration and calibration.

• Provide third-party testing reports to demonstrate the accuracy of standard particles. 

7)  BELL Computer:

  Intel i7-8700 (6 nucle (12MB/12T/up to 4.6GHz/65W); Support Windows 10/ Linux/ AMD R5 340 2G independent graphic cards / 8GB, DDR 4 266 MHz / 1TB 7200 RPM SATA 6Gb/s (64MB cache) / DVDRW burn PV / Dell wired mouse MS116 Black/ Dell cabled keyboard KB216 Black (Credit Chinese) / Windows 10pro 64 Chinese/ office software

VIII. PURPOSE EFACT